Re: Why PID a Bunn ES-1A (or any commercial HX) espresso machine?"Jack Denver" <nunuvyer@netscape,net > wrote in message
news:g6ydnes7cZ6er_zVnZ2dnUVZ_szinZ2d@comcast,com ...
>
> "Tex" <pearland@earthlink,net > wrote in message
> news:56udnf3AeLHej_zVnZ2dnUVZ_qPinZ2d@earthlink,com ...
> snip.
>>
>> This all begs the question - why bother PIDing a heat exchanger machine
>> in the first place? After all, you're PIDing the boiler water not the HX,
>> so how does a PID directly benefit your coffee production? Since the
>> Sirai pstats have adjustable dead bands (usually set to .04 bar), the
>> gains enjoyed by home espresso machine users is negated. The home
>> machines, with their mechanical tstats, have dead bands of 30 - 40
>> degrees.
>
> I suppose it depends what you mean by "home machine". It's true the single
> boiler ones usually have "click" type thermostats that operate by bimetal
> action. However, the "high end" HX machines (Oscar and the various shiny
> stainless steel machines) usually have "mini" Pstats by Mater , CEME and
> others that if anything have a SMALLER deadband than the Sirai.
>
My bad - I should've differentiated between home/consumer machines
(sub-$800), prosumer machines ($800 - 2500), and commercial machines
($2500+).
In this instance the home machines I'm refererring to are almost exclusively
using mechanical bimetal thermostats.
>>
>> So if temp stability isn't the deciding factor in whether to PID or not,
>> what other factors are involved? First and foremost is the noise factor.
>> If your machine is set up near your primary seating area then you're
>> already keenly aware of how much noise is generated by the opening and
>> closing of the pstat's relays. The Sirai pstat has three sets of relays
>> that open & close as the boiler temperature rises and falls. This
>> constant clicking and clacking is distracting. Replacing the mechanical
>> pstat with the electronic PID solves this problem nicely.
>
> I would say noise is not a big factor in the mini stats - they click on
> and off audibly but the click is not very loud.
>
My bad again - the original subject should have specified full-blown
commercial HX machines. These typically use a Sirai-type pstat with multiple
relay contacts.
>>
>> Then there's the reliability issue. My experience has been that pstats
>> have the highest failure rate of all of the parts of an espresso machine.
>> Worse yet, the failure is not readily apparent. Pstat failure is usually
>> caused by a leaking diaphragm, resulting in boiler temperatures being too
>> low. This drop off is detrimental to good coffee production, but does not
>> manifest itself in a manner that causes the operator to say, "Aha, the
>> pstat is leaking so it needs to be replaced!".
>
> Beside leaking, the ministats have nasty failure modes - they get stuck in
> the "on" position and the boiler keeps heating until the safety valve pops
> off. This was my #1 reason for getting rid of them in favor of PID. Also
> very high reliability problems - ideally a mini pstat is supposed to be
> off to the side of the boiler and connect by P-trap shaped tube which
> allow the pstat to "see" the boiler pressure but to be buffered a little
> from the direct heat of the steam. On my machine (Oscar) the pstat was
> screwed right to a port in the top of the boiler and I was getting less
> than a year out of my Pstats.
>
Regardless, the pstat is the most frequently replaced big-ticket item on
these machines.
>>
>> The other issue is minor, but more apparent. We're a country that lives
>> by the pound and measures our temperatures by Fahrenheit degrees and
>> converting 1.2 - 1.5 bar to temperatures mentally is taxing. Since the
>> PID measures actual temperatures inside the boiler there's nothing to
>> convert. When the display reads 257 degrees your mind recognizes that all
>> is well and functioning properly.
>
> I don't buy that one. Traditionally, people controlled steam boilers by
> looking at pressure gauges, whether in PSI or bar. If you have any
> familiarity with working with boiler pressure gauges, then looking at a
> temperature readout is more confusing than helpful. I always thought the
> PID manufacturers should offer a function where the readout would be in
> bar - even though the thermocouple measures temperature not presssure, if
> you build a "steam table" function into the PID, it is possible to convert
> one directly to the other. Actually the PID doesn't really measure
> temperature directly either, it measures thermocouple voltage so it is
> already performing a lookup table function.
>
True enough for experienced folks, but as more & more noobs are drifting
toward pstat-equipped machines I get more & more inquiries about converting
bar to psi to degrees.
--
Enjoy!
Robert (Tex) Harmon
http :// www .tinyurl,com /mb4uj - My coffee pages.
http :// www .tinyurl,com /24p7hu - PID kits for espresso machines.
http :// www .tinyurl,com /2cr3e2 - I have things for sale here.